Completed projects

SI Gas line
Ultrasonic gas meter for technical gas metering
Flanged version
  • Operating pressure up to 55 MPa with turned solid design – Stainless steel, monel metal* or hastelloy**
  • Consumption metering of hydrogen H2 and pure gases
  • Consumption metering of dirty and wet gases, hydrates and gases with a high content of mechanical impurities
  • Consumption metering of cryogenic media up to -194°C
  • Turned solid versions up to DN1400
  • Measurement error up to ± 0.5-1.5%
  • Mass flow calculation without a density meter using the “Hydrocarbon” method
  • Replacement of sensors under operating pressure.

* is a trademark owned by Special Metals Corporation
** is a trademark owned by Haynes International

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SI gas line
Ultrasonic flare gas meter
Cut-in version
  • Gas velocity range from 0.03 to 120 m/s according to the Rostechnadzor regulations of safe operation of flare systems;
  • Metering at high temperatures up to +330°C;
  • Cutting-in and removal of sensors under operating pressure;
  • Simulation verification method;
  • Working pressure up to 6.3 MPa – Cut-in version;
  • Working pressure up to 25MPa – cut-in version;
  • Measurement error of the single-beam version ± 1.5-5%, the two-beam version ± 1-3%; – Installation of an Ex-d calculator at the location of the primary sensors;
  • Remote display and control module, length from the installation point is 1000 m; – – Self-diagnosis of clogging of the beams and the flow meter general condition;
  • Gas mass flow calculation without a density meter using the “Hydrocarbon” method
More information
SI Gas line
Ultrasonic gas meter for commercial gas metering
Flanged version
  • Operating pressure (excessive) up to 45 MPa with turned solid design
  • Turned solid versions up to DN1400
  • Consumption metering of hydrogen H2 and clean gases
  • Consumption metering of dirty and wet gases, gases with a high content of mechanical impurities (UGS)
  • Consumption metering of corrosive gases (made from special stainless steels: monel metal*, hastelloy** and others on customer’s request)
  • Compensation of changes in the geometric dimensions of the housing by temperature and pressure
  • Measurement error up to ± 0.5%;
  • Simulation verification method ± 0.7%
  • Mass calculation without a density meter using the “Hydrocarbon” method
  • Split calculation for the Customer and the Consumer by two independent counters in one housing (Quadro version)
  • CMC
  • Possibility to replace sensors under operating pressure

* is a trademark owned by Special Metals Corporation
** is a trademark owned by Haynes International

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SI liquid line
Ultrasonic liquid meter
Flanged version
  • Lubricator version for installation on a pipeline without flow stopping (where metering is needed, but it is impossible to “stop” the flow in the pipe)
  • Working pressure (excessive) up to 50 MPa (turned solid version)
  • Consumption metering of LNG and other liquefied gases up to -196 °C
  • Consumption metering of high-temperature liquids up to 450°C
  • Separate consumption metering of the Customer and Consumer with two independent meters in one housing
  • Consumption metering of highly viscous liquids (fuel oil, tar), steam jacket version
  • Nominal pipeline passage diameter from 8 mm to 3,000 mm
  • Measurement error ± 0.28%/ ± 0.5%/ ± 1%
  • Compensation of changes in the geometric dimensions of the housing by temperature and pressure
  • Separate consumption metering of the Customer and Consumer by two independent counters in one housing
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SI liquid line
Density meter
  • Metrologically secured measurement of medium parameters with a density of up to 2,000 kg/m3 with the function of temperature and pressure compensation
  • Medium flow measurement channel with an error of ± 1%
  • Possibility of primary and/or periodic verification of the density measurement channel only
  • Maximum temperature of the measured medium up to 400 °C
  • Maximum pressure of the measured medium up to 30 MPa
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SI liquid and gas line
Mass meter
  • Significantly higher Qmax flow rate with the same line diameter vs the world’s leading companies
  • Flow meters with nominal diameters from 8 to 250 mm
  • High temperature design up to +350°C/+400°C
  • Operating pressure up to 40 MPa
  • Reduced hydraulic losses by 15-20% vs the best foreign analogues
  • Function of calculating the mass of oil and petroleum products (oil calculator)
  • Built-in correction function for pressure and temperature
  • Metrologically secured, verifiable density measurement channel with an error of up to ± 0.2 kg/m3
  • Metrologically secured, verifiable temperature measurement channel
  • Consumption metering of LNG up to -196 °C and other cryogenic media
  • Diagnostics of measuring tubes condition
  • Possibility of trouble-free flow meter verification without or with removal from the pipeline, as well as spilling the flow meter using a compact flow meter prover or a prover
  • Possibility of manufacturing with mounting dimensions according to customer requirements
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SI liquid, gas and steam line
Flow meter – flow averaging tube (PITOT)
  • Savings of 5-15% on energy costs when replacing the constricting devices with a pitot tube by reducing the pressure drop from 20-30% to 5-8%
  • Increase the service life and resource of a steam turbine or pump by 20% by reducing the incoming pressure
  • 4-fold reduction in costs for the flow meter assembly/disassembly, verification, transportation costs, exchange fund, no repair costs
  • Integrated calculator in an explosion-proof shell, ready for volume calculations without additional equipment
  • Assembly/disassembly without stopping the technological process
  • Simulation verification
  • Temperature and pressure flow compensation
  • Consumption metering of complex flues
  • Consumption metering of gases with high temperatures up to +710 °C up to 25 MPa
  • Consumption metering of atmospheric emissions on pipelines with diameters up to 15 m
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SI liquid line
Turbine flow meter for commercial oil metering
  • The measurement error is 0.15%
  • Repeatability level of measurement results is 0.04%
  • Operation in explosion-hazard areas
  • Wide range of operating temperatures and pressures
  • Resistance to contamination of the measured medium
  • Titanium rotor
  • Wear-resistant tungsten carbide bearings
  • Reduced operating costs due to minimal pressure drop
  • Easy maintenance due to the modular design principle: the possibility of replacing the cartridge, easy disassembly and assembly of the measuring module
  • Various customized versions of the electronic measuring part
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Software
KTM Smart Stream

Software application methods

  • collecting information from flow meters;
  • process parameter control;
  • status monitoring and remote control of metering devices;
  • notifying the user about the emergency situations;
  • maintaining databases of measured values.
350 000 RUB
VAT free
non-exclusive version
Software
Hydrocarbon Mass Flow Calc (HMFC)

Software Application Methods

  • The software is intended for calculating the density of hydrocarbon gas (natural gas consisting primarily of saturated hydrocarbons CnH2n+2 from C1 to C8, with organic impurities and inert gases content not exceeding 10% by molar fraction), provided it is in a single-phase state

 

  • The software outputs the calculated density value (kg/m3) of hydrocarbon gas based on the available input parameters:

 

1) sound velocity, m/s;

 

2) pressure, MPa;

 

3) temperature, °C.

280 000 RUB
VAT free
non-exclusive version
The Karpov STC trademark
is a registered trademark and is protected by the Law on the Protection of Intellectual Property Rights.

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